Heat Transfer Tissue Paper
Heat transfer tissue paper, commonly referred to as heat transfer paper or HTV (Heat Transfer Vinyl), is a specialty paper designed for the application of designs, images, and patterns onto various fabrics, garments, and other materials through the use of heat. This paper comes with an adhesive layer on one side that, when activated by heat and pressure, bonds the printed image to the surface of the material being decorated.
Description
Company Profile
Yixing Jiapulin New Material Co., Ltd was established in Xinzhuang Industrial Zone in Yixing Jiangsu province in 2017. It is a national high-tech enterprise , a scientific and technological enterprise in Jiangsu Province. The company is committed to digital printing industry, the main product is sublimation transfer paper, also it can provide integrated solutions from development, production to application. At present, there are 5 dividing and cutting machines, 1 rewinder and 2 coating lines in the factory. The sublimation paper in Jiapulin is exported to Europe and United States market and was well received by the market.
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What is Heat Transfer Tissue Paper
Heat transfer tissue paper, commonly referred to as heat transfer paper or HTV (Heat Transfer Vinyl), is a specialty paper designed for the application of designs, images, and patterns onto various fabrics, garments, and other materials through the use of heat. This paper comes with an adhesive layer on one side that, when activated by heat and pressure, bonds the printed image to the surface of the material being decorated.
Heat transfer tissue paper is popular in custom apparel printing, crafting, and promotional merchandise production because it offers a wide range of colors, high-quality prints, and the ability to print on a variety of surfaces, including cotton, polyester, leather, and some synthetic fabrics. It's also valued for its versatility, as it can be used to create everything from t-shirts and hats to bags and patches.
Versatility
Heat transfer tissue paper can be applied to a wide range of materials, including various types of fabrics (cotton, polyester, blends), hard substrates like ceramics and metals, and even some plastics. This versatility allows creators to use the same technique for different projects and materials.
High-quality results
The inks used in heat transfer paper are designed to withstand repeated washing, UV exposure, and abrasion, ensuring that the transferred designs remain vibrant and intact over time. The adhesive bond created during the heat pressing process is strong and resistant to peeling or cracking.
Customization
With heat transfer tissue paper, users have the freedom to create custom designs, logos, and images. Advanced printers and software allow for intricate details and complex color gradients, making it possible to produce highly personalized and unique items.
Ease of use
The process of applying heat transfer tissue paper is relatively straightforward and does not require specialized skills. With the right equipment – a heat press and a cutting machine for precision cutting – even beginners can produce professional-looking results.
Cost-effectiveness
Compared to traditional screen printing or embroidery, heat transfer can be more cost-effective for small orders or one-off designs. The initial investment in equipment may be higher, but the per-item cost decreases as the learning curve improves and efficiency increases.
Time-efficiency
Once the design is printed onto the heat transfer paper and cut out, the actual application process is quick, often taking just a few seconds under the heat press. This speed makes it ideal for last-minute customizations or large batches of items.
Durability
The heat transfer process creates a robust bond between the design and the substrate, which means the finished product is resistant to wear and tear. This durability is especially important for items that will be frequently worn or handled, such as t-shirts and tote bags.
Professional appearance
When done correctly, heat transfers look professionally printed and are difficult to distinguish from designs applied by more expensive methods. This gives even small businesses or home crafters the ability to offer products that appear high-quality and well-made.
Environmental friendliness
Some heat transfer papers are made from eco-friendly materials and inks, reducing the environmental impact compared to traditional printing methods that may involve harsh chemicals and waste.
Wide color range
Modern heat transfer papers support a wide spectrum of colors, including metallic and pastel shades, allowing for a broad array of design possibilities.
Types of Heat Transfer Tissue Paper
Cold peel HTV: Unlike standard HTV, which requires heat to remove the carrier sheet, cold peel HTV can be peeled off at room temperature. This makes it convenient for delicate projects where excessive heat could damage the material or for layering multiple designs.
Standard HTV (heat transfer vinyl)
This is the most common type of heat transfer paper used for creating designs on fabric. Standard HTV is typically made of a plastic polymer that, when heated, becomes flexible and adheres to the material. It comes in matte and glossy finishes, and is suitable for a wide range of fabrics, including cotton, polyester, and blends.
Glitter HTV
For those who want a bit of sparkle, glitter HTV has a layer of glitter embedded within the adhesive. It's perfect for adding pizzazz to designs and is also suitable for most fabrics. However, due to the additional texture, it might not be as smooth as standard HTV.
Fluorescent HTV
This type of HTV features bright, neon colors that are great for creating eye-catching designs. Fluorescent HTV is made to stand out under black light, making it ideal for clubs, parties, or any event where neon colors are desired.
Metallic HTV
Metallic HTV offers a shiny, reflective finish that mimics the appearance of metal. It's great for adding a luxurious or edgy look to designs and works well on darker fabrics where the metallic sheen can really pop.
Flocked HTV
Flocked HTV has a raised, textured surface that feels soft to the touch. The flocking is made up of tiny fibers that give the design a unique tactile quality. It's often used for sports team apparel or for creating a vintage or distressed effect.
Glow-in-the-dark HTV
This type of HTV contains phosphorescent pigments that absorb light and then emit it in the dark, creating a glowing effect. It's perfect for safety gear, children's clothing, or any item that might benefit from a novelty feature.
Specialty HTV
Some HTVs are designed for specific applications, such as stretchable fabrics (stretch HTV) or thin materials like mesh or lace (lace HTV). These specialty HTVs have unique properties that enable them to adhere properly to the material without cracking or peeling.
Easy weed HTV
This type of HTV has a removable backing that makes it easier to remove excess vinyl after cutting out the design, hence the term "weeding." Easy weed HTV is particularly useful for intricate designs with lots of small elements that would otherwise be difficult to weed by hand.
Material of Heat Transfer Tissue Paper
Heat transfer tissue paper, commonly referred to as heat transfer vinyl (HTV), is composed of a variety of materials that are engineered to adhere to different types of fabrics and surfaces through the application of heat and pressure. The core material of HTV is usually a polymer film, which serves as the base for the adhesive and printable layers. Here's a breakdown of the typical materials involved in the construction of heat transfer tissue paper:
● Polymer film: This is the primary component of HTV. The most common polymers used are polyurethane (PU) and polyvinyl chloride (PVC). PU is more flexible and breathable, making it suitable for cotton and other natural fibers, whereas PVC is more durable and better suited for synthetic materials like polyester.
● Adhesive layer: The adhesive is formulated to stick to the fabric or substrate when heat and pressure are applied. It must be strong enough to hold the design in place through multiple wash cycles and regular wear but also easy enough to remove if necessary during the weeding process before application. The adhesive is typically a thermoplastic compound that becomes tacky when heated.
● Printable ink layer: For colored or patterned HTV, an ink layer is printed onto the polymer film. This layer can be solvent-based, sublimation-based, or digital print, depending on the desired outcome and the type of HTV being produced. The inks must be compatible with the adhesive and polymer and able to withstand the heat transfer process without fading or degrading.
● Carrier sheet/release liner: This is the top layer that protects the adhesive until the HTV is applied. It's usually made of silicone-coated paper or plastic. The release liner ensures that the HTV doesn't stick to itself or other surfaces prior to use. Once the HTV is heated and pressed onto the fabric, the release liner can be peeled away.
● Backing sheet: Some HTV products include a backing sheet that remains attached to the adhesive side of the vinyl after the heat transfer process. This sheet helps to stabilize the vinyl and prevent it from curling or sticking to itself before use.
The selection of these materials depends on the intended use of the heat transfer tissue paper, the type of fabric or material it will be applied to, and the required durability and flexibility of the final product. Manufacturers carefully engineer these materials to ensure that they provide optimal performance during both the application process and the life of the decorated item.
Application of Heat Transfer Tissue Paper
Apparel decoration
One of the most common uses of HTV is in the apparel industry. Designers and home enthusiasts alike use HTV to create custom designs on t-shirts, hoodies, sweatshirts, hats, and even shoes. It is particularly popular for sports team logos, band merchandise, company branding, and personalized gifts.
Promotional products
HTV is ideal for adding logos and graphics to promotional items like tote bags, water bottles, phone cases, and laptop skins. These personalized products are great for marketing campaigns, trade shows, and corporate events.
Home furnishings
HTV can be applied to various home textiles such as curtains, pillowcases, tablecloths, and upholstery. This allows homeowners to add unique patterns and designs to their living spaces, enhancing the aesthetic appeal of their furniture and décor.
Signage and displays
For businesses and retail environments, HTV can be used to create eye-catching signage, banners, point-of-purchase displays, and decals. The durability and flexibility of HTV make it suitable for both indoor and outdoor use.
Art and craft
Artists and crafters use HTV to create intricate designs on canvas, wood, metal, ceramics, and glass. The material can be applied to almost any surface, providing a wide range of creative possibilities for DIY projects and artistic expressions.
Automotive customization
In the automotive industry, HTV is used to customize car interiors by adding designs to seat covers, dashboards, and steering wheels. Its durability makes it suitable for the high-use environment inside vehicles.
Sporting goods
HTV is often used on sporting equipment and apparel, such as helmets, jerseys, and pads, allowing teams and individuals to display team logos, player numbers, and motivational messages.
Fabric arts
Quilters, seamstresses, and embroiderers use HTV to embellish fabrics with intricate designs that would be difficult or impossible to stitch by hand or machine. This adds a new dimension to textile arts.
Merchandise for bands and musicians
Musicians and bands frequently use HTV to create custom merchandise like t-shirts, hats, and patches that fans can purchase as a way to support their favorite artists.
Corporate branding
Companies use HTV to brand workwear, uniforms, and corporate gifts, reinforcing their brand identity among employees and clients alike.
Educational use
Schools and educational institutions use HTV for creating spirit wear, club logos, and educational posters, promoting school pride and engagement.
Process of Heat Transfer Tissue Paper
The first step is selecting the appropriate raw materials based on the desired properties of the HTV. Typically, this includes a polymer film, an adhesive layer, and a release liner. Polymers such as polyurethane (PU) or polyvinyl chloride (PVC) are chosen for their flexibility, durability, and compatibility with adhesives.
The polymer resin is melted and extruded through a die to create a thin film. This process requires careful control of temperature, pressure, and extrusion speed to ensure the film has the correct thickness and uniformity.
Following the extrusion, one side of the polymer film is coated with a thermoplastic adhesive. This is done using a gravure coater, which evenly applies the adhesive to the film's surface. The adhesive must be precisely measured to ensure proper bonding strength and flexibility.
After coating, the film passes through a drying oven where the solvent in the adhesive is evaporated. This step is crucial for creating a strong bond between the adhesive and the polymer film.
A release liner, typically made of silicone-coated paper or plastic, is then applied to the adhesive side of the film. This liner prevents the adhesive from sticking to surfaces before the HTV is applied and also protects it during storage and handling.
The next step is printing the design onto the HTV. Various printing methods can be used, including solvent-based, sublimation, or digital printing, depending on the complexity and color requirements of the design. The inks used must be compatible with the adhesive and able to withstand high temperatures without degrading.
Throughout the production process, quality control measures are implemented to ensure that each batch of HTV meets the required specifications. This includes checking the film's thickness, adhesive strength, and print quality.
The HTV is slit into narrow rolls or sheets according to customer specifications. This is done using precision slitting machines that ensure uniform width and edge quality. The HTV may also be cut into custom shapes or designs using a die-cutting process.
Finally, each roll or sheet of HTV is inspected for defects and packaged in protective materials to prevent damage during transportation and storage. The packaging typically includes information about the product's specifications, usage instructions, and safety warnings.
Components of Heat Transfer Tissue Paper
1.Adhesive layer
This is the layer that bonds the vinyl to the fabric or substrate when heat and pressure are applied. The adhesive is formulated to be inert until activated by heat, which ensures that the vinyl does not adhere prematurely to the transfer media or the carrier sheet.
2.Color film
Directly above the adhesive layer is the colored film, which carries the design. This film is made of polyvinyl chloride (PVC) or similar plastics and comes in a wide variety of colors and finishes, including glossy, matte, metallic, and holographic. The film is responsible for the visual aspects of the design.
3.Release liner
The topmost layer of heat transfer tissue paper is the release liner, also known as the carrier sheet. This is typically made of silicone-coated paper or plastic. The role of the release liner is to protect the adhesive layer until the vinyl is ready to be applied. It prevents the vinyl from sticking to itself or other materials during storage and handling.
4.Backing sheet
Although not always present in all types of HTV, some heat transfer vinyl includes a thin backing sheet on the side opposite the release liner. This sheet provides additional structural support and helps to keep the vinyl flat during the cutting process.
How to Maintain Heat Transfer Tissue Paper
Store in ideal conditions
Keep HTV in a cool, dry place away from direct sunlight and heat sources. High temperatures can affect the adhesive quality and cause the vinyl to become brittle. Humidity should also be low to prevent moisture from seeping into the material, which could lead to mold or mildew growth.
Sealed packaging
Store HTV in its original packaging or another airtight container. This helps protect the material from dust, dirt, and potential contaminants. If the vinyl is removed from its original packaging, reseal it tightly after each use.
Avoid mechanical damage
Handle HTV carefully to avoid stretching, creasing, or tearing. Do not stack heavy objects on top of stored HTV, as this could cause the layers to stick together or create uneven stress points.
Use first-in, first-out method
Rotate your HTV inventory by using the oldest stock first to prevent material from becoming too old and potentially losing adhesion or color quality over time.
Cutting precautions
When cutting HTV, use a sharp blade to prevent ragged edges and ensure precision. After cutting, store excess vinyl neatly to avoid curling or warping.
Protect weeded designs
After weeding, place the vinyl design onto a clean piece of release liner or parchment paper to protect it until it's ready to be applied. This prevents the adhesive from sticking to unwanted surfaces.
Heat press settings
Always follow the manufacturer's guidelines for heat press settings, including temperature, time, and pressure. Incorrect settings can result in poor adhesion or damage to the vinyl.
Cool down properly
Allow the heat press and the transferred vinyl to cool down completely before removing the protective carrier sheet. Rapid cooling can cause the adhesive to solidify too quickly, making it difficult to remove the carrier without pulling up the vinyl.
Avoid overheating
Do not leave HTV in a heat press longer than necessary. Overheating can cause discoloration, distortion, or a loss of adhesion.
Post-application care
After transferring HTV to a substrate, wait for it to cool completely before handling or washing the item. Follow any care instructions provided by the HTV manufacturer regarding washing and maintenance to preserve the design's integrity.
How to Choose Heat Transfer Tissue Paper
Fabric compatibility
Different HTVs are designed for various types of fabrics, such as cotton, polyester, nylon, or a blend. Ensure that the HTV is suitable for the fabric you intend to use. Some HTVs are formulated specifically for stretchable materials, while others are better suited for non-stretchable fabrics.
Adhesion quality
Look for HTV that offers strong adhesion to ensure the design will remain intact even after multiple washes. Check product reviews and ratings for information on adhesion performance.
Color and finish
Select an HTV with the desired color and finish. There are options available in glossy, matte, metallic, and specialty finishes like holographic or neon. Choose a color that complements your design and stands out on the fabric.
Thickness and weight
HTV can vary in thickness and weight, which affects the final appearance of the transferred design. Thicker HTV may provide a more raised or textured look, while thinner HTV results in a flatter finish.
Heat settings
Verify the heat settings required for the HTV. Make sure you have a heat press capable of reaching the necessary temperature and applying the recommended amount of pressure for the duration specified.
Special features
Consider any special features that might be beneficial, such as easy-weed HTV, which has a grid pattern that makes it simpler to remove excess vinyl. Also, some HTVs are designed for outdoor use and offer enhanced weather resistance.
Safety and eco-friendliness
Look for HTV products that are phthalate-free and meet safety standards. If environmental impact is a concern, consider eco-friendly options made from recyclable materials.
Brand reputation
Purchase from reputable brands that have a history of producing high-quality HTV. Established brands often provide better customer support and guarantees.
Price
Consider your budget and the cost per yard or square foot of HTV. While cheaper options may seem attractive, they might compromise on quality. Investing in higher-quality HTV can save money in the long run by providing better performance and longer-lasting results.
Sample testing
Before committing to a large purchase, buy a small sample of HTV to test on a scrap piece of fabric similar to your project material. This allows you to assess adhesion, color, and overall performance firsthand.
How Heat Transfer Tissue Paper Works
Heat transfer tissue paper, also known as heat transfer vinyl (HTV), operates through a process that combines thermal activation and mechanical pressure to affix a pre-cut design onto a substrate. This method is widely used for customizing garments, accessories, promotional items, and home decor with intricate patterns and logos.
Here is an expanded explanation of how heat transfer tissue paper functions:
Material structure: HTV is composed of three primary layers: a top layer of colored vinyl that contains the design, a middle layer of adhesive, and a bottom layer of release paper or carrier sheet. The adhesive layer is engineered to be dormant at room temperature but becomes tacky and malleable when exposed to heat.
Design preparation: Using a cutting machine equipped with a specialized blade, the design is precisely cut out of the vinyl layer. A computerized system guides the blade to follow a digital pattern, ensuring accuracy.
Weeding: After cutting, the excess vinyl surrounding the design is manually removed, a process known as weeding. This step leaves only the intended design adhered to the transfer sheet.
Substrate preparation: The substrate, typically fabric, must be cleaned and prepped to ensure optimal adhesion. It should be free from contaminants, moisture, and wrinkles, which could affect the transfer quality.
Application: The weeding process completed, the vinyl design is carefully positioned onto the substrate with the adhesive side facing down. A protective transfer sheet covers the design to protect it during the heating process.
Heat press operation: The heat press applies controlled levels of heat and pressure to the HTV and substrate interface. The temperature, pressure, and time parameters are critical and are determined by the type of HTV and the characteristics of the substrate. The heat causes the adhesive to liquefy slightly, enabling it to penetrate the fibers of the fabric or adhere to the surface of other materials.
Adhesion mechanism: The adhesive undergoes a chemical transformation when subjected to heat. It softens and flows into the microfibers of the fabric, creating a molecular bond. The pressure applied by the heat press ensures even distribution of the adhesive and removes any air pockets that might be present between the vinyl and the substrate.
Cooling: Following the application of heat and pressure, the item is allowed to cool. As the adhesive cools, it solidifies, securing the design firmly to the substrate.
Release of carrier sheet: Once the item has cooled, the transfer sheet is gently peeled away, leaving the design affixed to the substrate. The design is now a permanent part of the fabric or item.
The success of heat transfer tissue paper largely depends on the correct choice of HTV for the specific substrate, precise control of heat press parameters, and meticulous attention to detail throughout the process. Properly executed, the result is a vibrant, durable design that withstands washing and wear over time.
Certifications
Our Factory
The company's management team has decades of research, development and production management experience in large domestic paper groups. Under the leadership of the core team, the company continues to strengthen the abilities of independent innovation and scientific research and development, to maintain the company's product quality and technology leadership. At present, the company has 19 national invention and utility model patents, 2 trademarks and 4 copyrights. With stable and reliable product quality, high cost performance, the company constantly pursue customers'satisfaction. Through brand building,it will gradually make Jiapulin a leader in sublimation transfer paper industry at home and abroad.
Frequently Asked Questions
Q: What is heat transfer tissue paper?
Q: What types of materials can I use heat transfer tissue paper on?
Q: Do I need a heat press to use heat transfer tissue paper?
Q: Can I use a regular iron instead of a heat press?
Q: What temperature should I set my heat press for different types of fabric?
Q: How long should I apply heat and pressure to the vinyl?
Q: Can I wash items printed with heat transfer tissue paper?
Q: What does 'curing' mean in relation to heat transfer tissue paper?
Q: Do I need to remove the carrier sheet before pressing?
Q: Can I use heat transfer tissue paper with a laser printer?
Q: Is heat transfer tissue paper eco-friendly?
Q: Can I reuse heat transfer tissue paper?
Q: Can I use heat transfer tissue paper on synthetic leather?
Q: Can I use heat transfer tissue paper on dark fabrics?
Q: Is heat transfer tissue paper suitable for outdoor use?
Q: How should I store heat transfer tissue paper?
Q: Can I use heat transfer tissue paper on stretchy fabrics?
Q: Does heat transfer tissue paper work on fuzzy or textured fabrics?
Q: Can I overlap colors in my design with heat transfer tissue paper?
Q: What happens if I press for too long or at too high a temperature?
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